Solvent-extracted rapeseed meal Rapeseeds contain 40-45% oil and yield about 55-60% oil meal when fully extracted by crushing followed by solvent extraction. The main steps of this process are seed cleaning, seed pre-conditioning, rolling and flaking, seed cooking and pressing to mechanically remove a portion of the oil, solvent extraction (hexane) of the press-cake to remove the remainder of the oil, desolventizing and toasting. Temperature is one of the main factors affecting the quality of rapeseed meal. Solvent-extracted rapeseed meal should not contain more than 2-3% oil.
Expeller or cold-extracted rapeseed meal
- Expeller rapeseed meal results from the mechanical extraction of seeds previously conditioned by a heat treatment. It is also called rapeseed press-cake, canola press-cake or double-pressed canola.
- Cold-extracted press-cake: with the growing interest of consumers for cold-pressed rapeseed oil, another process consisting in pressing the seeds at low temperature (60°C) yields cold-pressed rapeseed press-cake.
These types of rapeseed meal may contain highly variable amounts of residual oil, usually more than 5% and up to 20% or more. They are particularly valuable in organic farming (where the use of hexane is prohibited) as a source of protein.
Heat treatments
Heating deactivates myrosinase, the enzyme that breaks glucosinolates into toxic aglycones, and results in their 30-70% degradation. High temperatures affect protein quality, which is deleterious to monogastrics as it reduces amino acid digestibility, but beneficial to ruminants as it reduces rumen protein degradability. However, excessive heat processing of rapeseed meal suppressed phytate degradation in the rumen and led to lower availability of dietary phosphorus. Steam treatment also reduced protein digestibility in poultry. Overheating may occur during desolventizing and temperatures should not be higher than 100°C. Cold-pressed rapeseed meal may contain higher amounts of glucosinolates than solvent-extracted meal as glucosinolates need heat for their degradation and subsequent deactivation of myrosinase.
Dehulling
Rapeseed meal is relatively rich in fibre and removing the hull fraction results in a meal containing more protein and less fibre, thus improving its digestibility and nutritional value, particularly for monogastric animals. The production of high-protein, low-fibre rapeseed meal has been extensively studied since the late 1970s and many technologies have been tested. Some consist in removing the hulls before oil extraction (cracking and air-classification, crushing seeds directly on a hard surface or in the gap between two rotating rolls) while other separate the hulls after extraction (air-classification, liquid cyclone fractionation). Dehulling of rapeseed prior to oil pressing allows to maintain the screw press temperature below 40°C, while oil extraction from dehulled rapeseeds enables recovery of most of the oil from kernel. Oil produced from dehulled seeds has better sensory characteristics (milder taste and flavour, bright yellowish colour, and lower content of waxes).
However, dehulling has some important drawbacks, particularly a lower profitability (additional cost of the process, loss of oil in the hull fraction, limited market interest in the dehulled meal or in the hulls). For those reasons, rapeseed dehulling is still not widely used in large-scale oil mills. For instance, a dehulling process was implemented industrially in France in the 1980s, but abandoned after a few years for technical and economic reasons.
Since the 2000s, the search for plant-based protein sources other than soybean has sparked renewed interest in rapeseed dehulling and new technologies are being investigated. A process developed in EU Feed-a-Gene project consists in applying tail-end fractionation to the meal obtained after crushing. Using a plansifter, the meal is separated into a high-protein fraction and a low-protein fraction.
Enzyme treatments
There have been several attempts at improving nutrient availability by reducing the encapsulating effect of the cell wall through the use of enzymes. Tests with phytases have been positive in poultry, as the use of microbial phytase increased significantly P utilization in broilers and laying hens. Many experiences have been inconclusive for NSP-degrading enzymes, perhaps due to the fact that the tested enzymes had been developed for in cereal grains rather than for rapeseed products, but some have been more positive.
Addition of processing by-products
By-products of rapeseed processing are sometimes added back into the meal, notably in Canada. Adding gums, which mostly consist of phospholipids, and soapstocks, which are oil-rich components, increases the energy content of the meal and reduces dustiness. Screenings and foreign materials decrease meal quality.